Recycled Timber vanities

Welcoming our new evolution of recycled vanities. We have officially transitioned to making this out of 100% hardwood timber. our inner cabinetry, just like our kitchen cabinetry offerings, are now completely made from recycled hardwood. This is typically a combination of Vic Ash, Tassie Oak and Messmate. An exciting step for us to take as we are gearing ourselves towards the most ethical, sustainable and environmentally friendly way of doing business. Simultaneously, knowing that upon opening your cupboards and drawers, you will be met with the timeless beauty of timber throughout as opposed to the standard white/ black Particle board options in most other vanities and cabinets. Yes! There is so much recycled timber available to be used in new homes. And this timber would typically end up in landfill, or as kindling for firewood. What a way to minimise the environmental impact of the building industry by making new cabinetry, entirely out of recycled timber. Please take a look at these photos of the outer finished product and inner cabinet layer and get in touch with us for your next project!

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The end of manufactured stone in Australia and the resurgence of timber in new homes.

Introduction: Victoria's architectural landscape is undergoing a transformative shift, marked by a conscious move away from manufactured stone products. This change is fueled by a growing awareness of the health risks associated with the production and installation of these materials, particularly the alarming issue of worker health impacted by silica dust exposure. In this blog post, we delve into the reasons behind the diminishing appeal of manufactured stone, emphasizing the imperative of prioritizing worker well-being, and promoting hardwood timber as a healthier and sustainable alternative.

The Unsettling Reality of Silica Dust: Manufactured stone, once lauded for its versatility, is now facing increased scrutiny due to its potential harm to worker health. The production and installation of these materials involve the generation of silica dust, a fine particulate that, when inhaled, poses serious health risks. Prolonged exposure to silica dust has been linked to respiratory diseases such as silicosis, lung cancer, and other debilitating conditions. As awareness of these risks grows, the industry is recognizing the urgent need for safer alternatives.

Embracing Hardwood Timber for Health and Sustainability: The decline of manufactured stone is not solely an aesthetic shift; it's a conscientious choice driven by a commitment to worker health and environmental responsibility. Hardwood timber emerges as a compelling solution, offering both a safe working environment and a sustainable alternative to traditional construction materials.

Benefits of Hardwood Timber:

1. Environmental Sustainability:

   • Timber is a renewable resource that can be responsibly managed and harvested.

   • The carbon sequestration capacity of timber helps mitigate climate change.

2. Timeless Aesthetic Appeal:

   • Hardwood timber exudes warmth, character, and a natural beauty that enhances any architectural design.

   • Its versatile appearance complements both traditional and contemporary styles.

3. Durability and Longevity:

   • Properly treated hardwood timber can withstand the test of time, making it a durable and long-lasting choice for construction.

   • Timber structures, when maintained well, can outlast many other building materials.

Opting for timber products can also provide you with peace of mind when it comes to worker health and safety by keeping the following in mind.

Prioritizing Worker Health:

1. Reducing Silica Dust Exposure:

   • Unlike the silica dust generated during the fabrication of manufactured stone, the processing of hardwood timber significantly reduces the risk of harmful particulate exposure, ensuring a safer working environment for craftsmen and builders.

2. Promoting Respiratory Health:

   • Hardwood timber's production and installation are associated with minimal dust and airborne particles due to the ability to attach effective dust extraction to all tools used, safeguarding the respiratory health of workers and minimizing the risk of occupational diseases.

3. Creating a Safer Workplace:

   • Architects and builders opting for hardwood timber contribute to the creation of workplaces that prioritize the well-being of their workforce, fostering a culture of safety and responsibility.

Sustainable Solutions for a Healthier Future: Choosing hardwood timber over manufactured stone is not just about aesthetics; it's a commitment to creating spaces that are both environmentally responsible and conducive to the health and safety of the workforce. As we navigate this shift in Victoria's architectural landscape, let us not only consider the beauty of our structures but also the health and well-being of the skilled individuals who bring these visions to life.

Conclusion: The declining popularity of manufactured stone in Victoria is an opportunity for the construction industry to reassess its materials, placing a renewed focus on worker health. Hardwood timber along stands out as a sustainable and healthy alternative, providing not only timeless aesthetic appeal but also a safer environment for those who shape our built environment. As we forge ahead, let our choices reflect not just a commitment to design excellence but also a profound regard for the individuals who contribute to the construction and craftsmanship that defines our architectural legacy.

Our recent country shed barndoor build

Enhancing Sustainability and Aesthetics: Recycled Australian Hardwood Barndoors for Colorbond Sheds

Introduction

In the sprawling Australian landscape, Colorbond sheds have earned their reputation for durability and functionality. These structures serve as versatile spaces for storage, workshops, and living spaces. Today, a growing trend is merging the timeless appeal of timber with sustainability in mind. Recycled Australian hardwood barndoors, finished with natural oils for superior protection, are transforming the external appearance of Colorbond sheds across the country. In this article, we'll delve into the beauty and sustainability of using recycled Australian hardwood with a natural oil finish in the manufacturing process of barndoors for Colorbond sheds.

1. Eco-Friendly Material Choice

Australia's commitment to environmental sustainability is ever-growing. Choosing recycled Australian hardwood for barndoors not only enhances the aesthetics of your Colorbond shed but also aligns with eco-conscious values. Using reclaimed timber helps reduce deforestation and minimizes waste, making it a responsible choice for those seeking to reduce their environmental footprint.

1. Showcasing Natural Beauty

Recycled Australian hardwood carries with it a rich history, visible in its unique grain patterns, knots, and colors. These features bring a touch of character and natural beauty to your Colorbond shed. Each door tells a story of its own, making it a conversation piece and a focal point of your outdoor space.

1. Superior Protection with Natural Oils

To ensure longevity and protection against Australia's harsh climate, a natural oil finish is applied to the recycled hardwood barndoors. This finish not only enhances the wood's natural beauty but also acts as a robust shield against moisture, UV rays, and pests. It allows the timber to breathe, preventing warping or cracking while providing a rich, warm glow that only improves with time.

1. Customization Options

Recycled Australian hardwood offers a wide range of customization opportunities, just like fresh timber. You can choose from various species of reclaimed hardwood, each with its distinct charm and character. The natural oils used for finishing can also be tailored to your preferences, giving you complete control over the appearance of your barndoors.

1. Durability for Generations

While recycled hardwood may have a history, it doesn't compromise on durability. When treated and maintained properly, these barndoors can stand the test of time, even in the challenging Australian climate. Their robust nature provides excellent insulation, making your Colorbond shed a comfortable and inviting space throughout the year.

1. Added Property Value

Investing in recycled Australian hardwood barndoors for your Colorbond shed is not only an aesthetic choice but also a smart financial move. Homes and properties with eco-friendly features and unique, reclaimed materials often command higher resale values.

Conclusion

In the world of external sheds in Australia, the synergy of Colorbond steel and recycled Australian hardwood barndoors finished with natural oils is an environmentally conscious design choice that champions both sustainability and aesthetics. These doors infuse a touch of natural beauty, character, and warmth into your Colorbond shed while providing superior protection against the elements. Moreover, they are an eco-friendly choice that adds value to your property. By embracing recycled Australian hardwood and natural oil finishes, you're making a sustainable choice that contributes to the country's commitment to responsible living, making your Colorbond shed truly stand out in the Australian landscape.

Sustainable Elegance: The Advantages of Australian Hardwood Timber in Quality Home Finishes

Intro

When it comes to enhancing the interior and exterior of homes with beautiful, durable, and sustainable finishes, Australian Hardwood timber stands out as an eco-friendly and elegant choice. Compared to artificial alternatives like MDF, Melamine, plaster, and paint, which may pose health hazards and lack environmental sustainability, Australian Hardwood timber boasts numerous benefits. This blog post will delve into the advantages of using Australian Hardwood timber in cladding, joinery, and furniture, focusing on its natural and sustainable characteristics, superior durability, and suitability for bushfire-prone areas.

Nature and Sustainability of Australian Hardwood Timber

One of the most significant advantages of using Australian Hardwood timber in quality home finishes is its natural and sustainable origin. Unlike synthetic materials, which are often derived from fossil fuels or chemical-intensive processes, Australian Hardwood timber is renewable and biodegradable. The timber is sourced from sustainably managed forests, where trees are replanted to maintain ecological balance.

Harvesting timber from managed forests provides numerous benefits to the environment. Trees absorb carbon dioxide during their growth, acting as a carbon sink that mitigates climate change. In contrast, manufacturing synthetic materials releases greenhouse gases and contributes to pollution. By choosing Australian Hardwood timber, homeowners contribute to the preservation of biodiversity and support responsible forest management practices.

Toxicity and Health Hazards of MDF, Melamine, Plaster, and Paint

In contrast to the natural beauty of Australian Hardwood timber, finishes made from MDF, Melamine, plaster, and paint can pose significant health hazards and environmental concerns. Medium Density Fiberboard (MDF) often contains formaldehyde-based adhesives, which release volatile organic compounds (VOCs) into the indoor air. Prolonged exposure to these toxic emissions can lead to respiratory problems and even increase the risk of certain cancers.

Melamine, plaster, and paint may also contain VOCs and other harmful chemicals. When applied or sanded, these materials can release airborne particles that contribute to poor indoor air quality, affecting the well-being of occupants. Furthermore, their non-biodegradable nature leads to increased landfill waste, exacerbating environmental concerns.

Durability of Australian Hardwood Species

Australian Hardwood timber exhibits exceptional durability, making it an ideal choice for various home finishes. Its resistance to decay, rot, and insect infestations ensures that the timber retains its structural integrity and appearance over time. This longevity reduces the need for frequent replacements and minimizes waste, contributing to sustainability.

Furthermore, Australian Hardwood timber possesses high strength-to-weight ratios, making it resilient and reliable for construction and joinery applications. Its natural resistance to warping and splitting, even in varying weather conditions, ensures that homeowners enjoy timeless beauty without the worry of premature wear and tear.

Usage in Bushfire-Prone Areas

In Australia, where bushfires are a recurrent threat, using Australian Hardwood timber in home finishes is a wise choice. Many hardwood species found in Australia have inherent fire-resistant properties, providing a valuable layer of protection against flames and intense heat. This makes them an excellent option for homes situated in bushfire-prone regions.

In the event of a fire, Australian Hardwood timber can significantly slow down the spread of flames and limit the potential damage to the property. Additionally, the timber's natural fire-resistant characteristics can reduce the risk of ember attacks, which are a major cause of destruction during bushfires.

Applications in Cladding, Joinery, and Furniture

Australian Hardwood timber is incredibly versatile, making it suitable for various applications in home finishes. In cladding, the timber lends a distinct and sophisticated look to the exterior, adding value to the property while enhancing its natural appeal. Whether it's a modern or traditional design, the rich textures and hues of Australian Hardwood timber create an inviting facade that withstands the test of time.

For joinery, the durability and strength of Australian Hardwood timber ensure that doors, windows, and other structural elements maintain their functionality and aesthetics for generations. Homeowners can enjoy smooth, secure, and visually appealing joinery, knowing they have invested in a sustainable and eco-friendly option.

When it comes to furniture, Australian Hardwood timber offers a wide range of design possibilities. From sleek, contemporary pieces to rustic, handcrafted creations, the timber's inherent beauty complements any interior style. Its sturdiness and resistance to wear guarantee furniture that can be cherished and used for decades, passing down its natural elegance through generations.

Conclusion

In conclusion, the benefits of using Australian Hardwood timber in quality home finishes are manifold, especially from the perspective of nature and sustainability. Compared to artificial alternatives like MDF, Melamine, plaster, and paint, the timber provides an eco-friendly, durable, and fire-resistant option for cladding, joinery, and furniture. Its natural origin ensures minimal environmental impact, while its exceptional strength and resistance to decay guarantee long-lasting elegance. By embracing Australian Hardwood timber, homeowners can create sustainable, inviting spaces that harmonize with nature while contributing to a healthier planet for future generations.

The Timeless Charm and Benefits of a Barn Door in Your Home: Hardwood vs. Pine or MDF

Introduction:

In the world of interior design, barn doors have become a highly sought-after element due to their unique charm and versatility. The rugged yet elegant appearance of a barn door adds a touch of rustic warmth to any space. However, when it comes to choosing the material for your barn door, hardwood stands out as a superior option compared to pine or MDF. Let's explore the beauty, appeal, and benefits of hardwood barn doors.

The Aesthetic Appeal of a Barn Door:

A barn door creates a stunning focal point that effortlessly draws attention. Its classic and timeless design adds character and a touch of history to modern homes. The natural grain patterns, rich textures, and warm hues of hardwood provide a distinct visual appeal that cannot be replicated by other materials. Whether your interior style is traditional, contemporary, or somewhere in between, a hardwood barn door complements any decor, creating a seamless blend of rustic charm and sophistication.

Durability and Longevity:

One of the most significant advantages of choosing a hardwood barn door over pine or MDF is its durability. Hardwood is known for its exceptional strength and resistance to wear and tear. Unlike pine, which is softer and more susceptible to dents and scratches, hardwood doors are less likely to show signs of daily use. With proper maintenance, a hardwood barn door can last for generations, retaining its beauty and functionality for years to come. MDF is also very susceptible to moisture and will swell up upon exposure to any moisture as soon as it is exposed underneath any paint or sealant. This is especially relevant for Barndoors separating Bedrooms and Bathrooms.

Enhanced Sound Insulation and Privacy:

Hardwood barn doors offer superior sound insulation compared to their pine or MDF counterparts. The dense nature of hardwood minimizes noise transmission, making it an excellent choice for bedrooms, offices, or any space that requires privacy. The added thickness and weight of hardwood also contribute to reduced sound leakage, ensuring a peaceful and quiet environment.

Sustainable Materials: Recycled and Repurposed Hardwoods:

At IronAsh Woodworks, we take pride in our commitment to sustainability and eco-conscious practices. When you choose our barn doors, you not only bring timeless beauty into your home but also contribute to a greener future. We exclusively use recycled and repurposed Tasmanian Oak, Messmate, and Vic Ash timber to craft our barn doors. These high-quality hardwoods are salvaged from various sources, such as reclaimed buildings, old furniture, and old flooring from homes being renovated (up to 100 years old and older!).

Unique Patterns and Designs:

Our skilled craftsman can transform these reclaimed hardwoods into stunning barn doors, available in a variety of patterns including the popular British brace and herringbone styles. Each door tells a story, showcasing the natural character and history of the wood. The distinct grain patterns and textures add a unique touch to your space, making your barn door truly one-of-a-kind. With IronAsh Woodworks, you have the opportunity to bring together sustainable materials and exceptional craftsmanship to create a barn door that perfectly reflects your personal style.

Conclusion:

The beauty and appeal of a barn door in your home are undeniable. When it comes to material selection, hardwood doors outshine pine or MDF in terms of durability, sound insulation, and sustainability. Choosing a hardwood barn door from IronAsh Woodworks allows you to embrace timeless charm while supporting environmentally friendly practices. With a wide range of reclaimed hardwoods and unique patterns to choose from, you can create a stunning barn door that not only enhances your home's aesthetics but also contributes to a more sustainable future.

The Culinary Marvel: Exploring the Benefits of End Grain Chopping Boards

Introduction:

In the realm of cooking, every detail matters. From choosing the finest ingredients to utilizing the most efficient tools, every decision affects the outcome. One often overlooked yet crucial element is the chopping board. While there are various materials available, end grain chopping boards, crafted from robust species like Spotted Gum, Jarrah, and Ironbark, offer a plethora of benefits that elevate the cooking experience. Let's delve into the advantages and learn how to care for them using beeswax and mineral oil.

1. Superior Durability: End grain chopping boards are renowned for their exceptional durability. Unlike other cutting surfaces, such as plastic or edge grain boards, which are prone to showing signs of wear and tear over time, end grain boards excel in longevity. The unique construction of these boards involves aligning the wood fibers vertically, allowing them to absorb the impact of knife strikes without dulling the blade. The hardness of species like Spotted Gum, Jarrah, and Ironbark further enhances the board's ability to withstand heavy use, ensuring its resilience even in demanding culinary environments.

2. Knife-Friendly Surface: Maintaining sharp and precise knives is paramount for chefs and home cooks alike. The softness of plastic boards and the tendency of edge grain boards to dull blades make them less desirable options. On the other hand, end grain chopping boards provide an ideal compromise. The vertical alignment of wood fibers allows the knife to glide between them, minimizing the blade's contact with the hard surface. This reduces wear and tear, preserving the sharpness of the blade for longer periods. The hardness of Spotted Gum, Jarrah, and Ironbark species enhances this attribute, making them excellent choices for maintaining knife longevity.

3. Self-Healing Properties: One of the remarkable features of end grain chopping boards is their ability to self-heal. Due to the vertical alignment of the wood fibers, the knife cuts made during chopping tend to close up naturally. This unique self-healing property not only preserves the longevity of the board but also minimizes the chances of bacterial growth within the cuts. Moreover, the hardness of species like Spotted Gum, Jarrah, and Ironbark ensures that the board maintains its pristine condition for an extended period, with minimal visible signs of use, further enhancing its aesthetic appeal.

4. Heat Resistance and Food Safety: When it comes to food safety, end grain chopping boards offer an advantage over other materials. The density and inherent properties of species like Spotted Gum, Jarrah, and Ironbark make these boards highly heat resistant. This allows them to withstand the direct heat from hot pots and pans without warping or cracking. Additionally, the natural oils found in these hardwoods have antimicrobial properties, reducing the risk of cross-contamination. With proper cleaning and maintenance, end grain boards provide a safe and hygienic surface for food preparation.

5. Proper Care with Beeswax and Mineral Oil : To maintain the longevity and beauty of your end grain chopping board, it's important to provide proper care and maintenance. Regularly treating the board with a combination of beeswax and mineral oil is a recommended practice. Begin by cleaning the board thoroughly with mild soap and warm water, ensuring all food particles are removed. Once dry, apply a thin layer of mineral oil to all surfaces of the board using a clean cloth, allowing it to penetrate the wood. This helps to moisturize and protect the board from excessive drying. Next, apply a thin layer of melted beeswax to the board, rubbing it in and wiping off any excess after 30 minutes.

Pro tip: Boards can accumulate unpleasant smells when using a mixture of ingredients on it such as Garlic, onion, herbs, meat and poultry. Even with dishwashing liquid, these smells tend to stick around, so a good thing to do is to use some plain vinegar over the board when it begins to smell, or proactively as a preferred cleaning agent over detergent.

Conclusion: In the world of culinary arts, where precision and longevity matter, end grain chopping boards stand out as an excellent choice. The robustness of hardwood species like Spotted Gum, Jarrah, and Ironbark enhances their durability, knife-friendliness, self-healing properties, and heat resistance. Elevate your cooking experience with these culinary marvels.

Kitchen Benchtops- Stone or Timber?

Title: Timber vs. Stone Benchtops: Let's Get Cozy and Go with Wood!

Intro:

Choosing the perfect benchtop material for your kitchen, bathroom, or laundry can be a tough decision. Should you go for the sleekness of stone or the warmth of timber? Well, hold on to your spatulas, because in this blog post, we're diving into the world of timber benchtops. These beauties not only bring oodles of natural beauty and charm, but they also have some surprising benefits that might just make you fall head over heels for them. So, let's kick back, relax, and discover why timber benchtops are the cool cats of the kitchen world!

Natural Beauty and Cozy Vibes:

Picture this: you walk into your kitchen, and instead of a cold and impersonal stone benchtop, you're greeted by the cozy and inviting warmth of timber. It's like a bear hug for your senses! Timber benchtops add a touch of natural beauty that stone just can't match. With their unique grains, patterns, and shades, timber benchtops bring a sense of organic elegance that will make you want to snuggle up with your morning coffee and never leave.

Customization Galore:

Here's the thing about timber benchtops: they're as versatile as a chameleon at a color-changing party. Unlike stone, which is stuck with limited options, timber can be stained, oiled, or painted to match your wildest design dreams. Want a rustic farmhouse vibe? No problemo! Prefer a sleek and modern look? You got it! Timber benchtops are like a blank canvas that you can customize to your heart's content. Plus, they can be easily shaped and sized to fit any nook and cranny in your kitchen, bathroom, or laundry. Talk about a tailor-made beauty!

Sustainability: Timber Saves the Day:

Hey, eco-warriors, this one's for you! Timber benchtops aren't just easy on the eyes; they're also environmentally friendly. Responsibly sourced timber from certified forests means you're choosing a renewable resource that keeps Mother Nature smiling. And when your timber benchtop reaches the end of its glorious life cycle, guess what? It can be recycled or repurposed. That's right, folks—it's like giving your benchtop a second chance at love. So, by going with timber, you're not only making your space look stunning but also giving a big ol' thumbs-up to sustainable practices. Mother Earth would high-five you if she could!

Cozy Comfort for the Win:

Let's get real for a sec. Stone may be sleek, but it can be as cold and uninviting as your ex's heart. Timber, on the other hand, is all about comfort and warmth. It's like a giant bear hug for your kitchen. When you lean against a timber benchtop, it's like snuggling up to a fuzzy blanket—it just feels right. Plus, timber naturally insulates against temperature changes, so you won't freeze your fingers off while chopping veggies. It's like having a cozy cabin in the woods right in your kitchen. Who says style can't be comfy?

Conclusion:

Sure, stone benchtops have their fans, but when it comes to adding natural beauty, customization options, sustainability, and cozy comfort to your kitchen, bathroom, or laundry, timber benchtops take the crown. They bring a warm and inviting vibe that stone can't replicate, and with endless customization possibilities, you can create a look that's uniquely yours. Best of all, by choosing timber, you're giving a big ol' thumbs-up to the environment and snuggling up

Our Benchtop Manufacturing Process: Creating Exceptional Timber Benchtops with Biscuit Joints, Titebond Type 3 Glue and clear epoxy resin.

At IronAsh, we take great pride in crafting high-quality Timber Benchtops that combine functionality and beauty. Our manufacturing process involves the meticulous use of biscuit joints and Titebond Type 3 glue, ensuring the utmost strength and durability. In this post, we will guide you through our step-by-step approach, highlighting the benefits of biscuit joints and the superior quality of Titebond glue in creating our exceptional Timber Benchtops.

Step 1: Handpicked Timber Selection

We begin by carefully selecting the finest hardwood species for our Timber Benchtops. Each piece is chosen for its natural beauty, durability, and suitability for the intended application. We believe that starting with top-quality timber sets the foundation for an outstanding Benchtop that will stand the test of time.

Step 2: Precise Milling and Preparation

To ensure a seamless assembly, we meticulously mill the timber to the desired dimensions. We pay attention to every detail, ensuring smooth and flat surfaces that will result in a flawless Benchtop. Proper preparation is crucial for achieving a precise fit and alignment during the joining process.

Step 3: Strength and Alignment with Biscuit Joints

Biscuit joints are an integral part of our manufacturing process. We utilize state-of-the-art biscuit joiners to cut matching slots along the edges of the timber components. The carefully shaped oval wooden biscuits are then inserted into the slots, providing exceptional strength and alignment. This technique ensures that our Benchtops can withstand heavy use and maintain their stability over time.

Benefits of Biscuit Joints for Our Timber Benchtops

Biscuit joints offer numerous advantages that contribute to the quality and longevity of our Benchtops. The strength and load distribution provided by biscuit joints prevent joint failure and ensure the Benchtop's structural integrity. Additionally, the alignment guides offered by biscuit joints result in a level and stable work surface, enhancing both functionality and user experience.

Step 4: Uncompromising Bonding with Titebond Type 3 Glue

To secure the strength and longevity of our Benchtops, we rely on the exceptional bonding properties of Titebond Type 3 glue. This industry-leading adhesive is specifically formulated for woodworking applications and offers superior strength and water resistance. The application of Titebond Type 3 glue ensures a robust and enduring bond between the timber components, even in demanding environments.

The Quality of Titebond Type 3 Glue

We choose Titebond Type 3 glue for its unmatched quality and reliability. Its quick setting time allows us to maintain an efficient manufacturing process, ensuring timely delivery to our customers. The outstanding bonding strength and water resistance of this glue provide our Benchtops with unmatched durability and the ability to withstand moisture and daily usage.

Step 5: Attention to Detail: Clamping and Curing

Once the Titebond Type 3 glue is applied, we meticulously align the timber components and securely clamp them together. This step ensures even pressure distribution, resulting in a tight bond. We allow ample time for the glue to cure, following the manufacturer's instructions, to ensure the highest quality end product.

Step 6: Filling in features and voids

Prior to beginning the sanding process of your benchtop, we take time to fill every natural void and feature, as well as any nail holes or scratches when using recycled timber. We do this with a combination of clear cast epoxy resin which allows the features of the recycled timber to remain exposed, giving your timber benchtop unmatched character. We find this to be superior to a simple bog filler, or black resin, as these sinply leave a black spot on the final piece as opposed to being able to observe the true character of the timber.

Conclusion

At Ironash Woodworks, our commitment to excellence is reflected in our meticulous manufacturing process for Timber Benchtops. The utilization of biscuit joints and Titebond Type 3 glue sets the foundation for unparalleled strength, stability, and durability. By embracing these techniques and adhesive, we create Timber Benchtops that are not only visually stunning but also capable of withstanding the demands of daily use. Trust IronAsh for Timber Benchtops that exemplify craftsmanship.

Darrell

Timber species in Australian custom furniture trends.

What is recycled timber? Whatever it is, it definitely seems to be taking over the custom furniture scene these last few years. And this is great for a few reasons, but first of all, let’s talk about the main sources and species of recycled timber we have available to use in Australia. We are so lucky, that our forefathers built homes, railway structures, bridges, flooring and more out of the most beautiful “old growth” timber species. Old growth refers to timber that was harvested from trees that took a very long time to reach maturity and harvest, sometimes over 100 years, compared to today’s hardwood which most of it is typically grown intentionally for near future harvest. The difference here lies in the quality, durability and hardness of the material. The old growth timber has several folds worth of concentric rings within the log compared to that of the new age timber. This is easily seen if you take an old 2 x 6 of Messmate and compare it to a new 2 x 6 of the new growth messmate. You will see the obvious difference right away. The higher concentration of these rings makes the timber much harder and more durable, hence preferred for furniture making. On a quick side note, personally I believe that one of the only comparable species we have to the old growth timbers, is that of the new age ironbark. It definitely seems slightly less durable, yet very comparable to old growth as Ironbark tends to have a cross woven grain pattern as opposed to regular concentric rings. This makes Ironbark the King of timbers when it comes to regularly available timber species to work with.

Messmate, Redgum, Ironbark, Vic Ash, Tassie oak, and sometimes even Blackbutt. Now the cool thing to know is that these are all eucalypts, so it is time to appreciate how much variation exists with Eucalypt Genus in Australia. From the softer hardwoods, such as Vic Ash and Tassie Oak, ranking barely at 5 on the hardness scale, to spotted gum at 11 and Ironbark at 14, you, as the consumer, can make an informed choice based on these properties as to what you wish to build your piece of furniture with. As expected, pieces built out of Vic Ash, or Oak, will not be as durable as those made with Spotted Gum or Red Ironbark, or, will require a much Harsher finish to maintain its durability. However, there are other considerations such as tones within the timber. It seems to me that recycled Messmate has been a prominent choice and quite trendy for some time now. I gather that there is a combination of reasons for this and here is my take: It looks amazing. This timber comes from old rafters, studs and beams that were taken down from house demolitions and dressed accordingly. The resulting boards tend to have amazing grain patterns, with featuring voids that really pop upon a proper clear epoxy resin fill. In addition, it is also an affordable timber that comes in at a mid-range price point, and yet provides you with timber that comes in at about 8 on the hardness scale. Wow, how many positives can we talk about? One other thing mention about Recycled Messmate, is that the grain and tone variation between different boards is incredible, which means that your piece of furniture ends up looking more like a mix of species sometimes, but that’s what makes recycled timber special after all. If you’re looking for a timber that is a true all-rounder and yet doesn’t break the bank, and also doesn’t give off any red tones, this is the one for you.

As you’ve gathered, I am not a fan of using anything lower than Messmate on the hardness scale to build anything intended to last a lifetime. So next up from Messmate on the hardness scale and the price scale, comes Blackbutt. An incredibly beautiful timber with popping veins and brown/green tones. This one also does not give off any red tones, which is quite popular these days. I find a lot of customers are trying to move away from the red tones as they have seen it so much in mid-century and 90s/2000s furniture pieces. However, I want to clarify that a lot of these red tones were made to look tacky by using harsh finishes such as polyurethane, lacquer and Shellac. This is not the case when using oil and Hardwax. For example, the red of an Ironbark becomes incredibly subtle with this technique and the visual pronunciation becomes that of the grain cross weaving through the piece of furniture. It is also important to note that more and more people are using the recycled Messmate timber in their custom furniture pieces, which means that these pieces are becoming less and less unique. I believe that my finishing technique tends to make the Messmate pop a lot more than the standard Hardwax oils commonly use. Saturating the timber prior to applying wax tends to darken it and give a rich look. When a Hardwax oil like Polyx is used on a piece, it tends to look like an Oak with extra features as opposed to a rich, dark and high feature timber.

Now if you are someone who appreciates the reds and the blends of reds and greens, lets talk about Spotted gum, Ironbark and Even Blackwood ( Blackwood however is not a Eucalypt but rather a less common Acacia and therefore less available and pricier). These are 3 of my absolute favorites, and I wish more people were open to building bold pieces from these species. It seems Cliche, but the more solid something is, the more valuable it looks. So if you want your piece to stand out and really grab attention, it’s worth considering these 3 other common options. If you are leaning towards a red tone, but not sure you want to commit, then I suggest Spotted gum. Although it has a lot of red, it can also have a lot of greens and browns, so it really comes down to board selection, and this is something you should be able to talk about with your custom furniture maker. Blackwood is also another option as it also pops with a lot goldish and brownish tones blended in with its reds. And if you are fully committed, then look no further than Ironbark. No other species has the grain pattern of Ironbark, so it is a unique wood. And in addition, building something in Ironbark, is like buying something with unlimited warranty. I will simply not wear down like the other species can. As with everything in life, there are cons to all. So although these harder and more red species can offer a lot, and look amazing, they do come at a higher price point, and, it also means that your piece of furniture will be considerably heavier. This may or may not be a bad thing, I guess it depends on your perspective.

I hope this has been helpful to you in your journey of designing a custom piece of woodwork. Please do not hesitate to email me with any queries, I am always happy to talk about anything woodworking related. In finishing, I also wish to remind you of that fact that although, these are common species and are readily available to be milled down for your project, there are many more species available. Check out this resource where you can find photos and information about each of the species discussed, as well as many more: Wood Filter | The Wood Database (wood-database.com). This purely depends on your budget and your supplier. And if you can’t find it, but you know that someone has a tree of that species they wish to cut down, you can also opt to get it milled and stored properly until dry and ready for use. On that note, if you need to cut down a tree on your property, it is also worth doing this as you may wish to eternalize this tree into a centerpiece for your home. Until next time,

Darrell

Applying a natural finish onto a timber benchtop or dining table

Agh, the finishing stage of woodworking. Arguably the most satisfying part of the entire process. I mean, at the end of the day, people buy a piece of furniture for its beauty and visual appeal, so this is indeed for me, the most crucial stage of woodworking. Whether I am working on a beautiful, recycled messmate dining table, or a Spotted Gum timber benchtop, I tend to use the same finishing process. I have found a combination that works really well by keeping the look and feel of the timber; while giving it a really smooth and glass like touch and a really good protective coat.

I’ve experimented with many finishes before reaching this ultimate process which is actually quite simple and cheap compared to other finishes. I believe that is also simple enough for any DIYers to give it a go! I will soon be uploading a video of the process to my Youtube channel, so keep an eye out.

I don’t want to attack other finishes available on the market, that’s not my aim here, yet I simply want to point out why they didn’t suit me and why they may not be a go to option for others either.

Beginning with 2 Pak systems (polyurethane) or even epoxy resin when the piece is purely wood, the final look of the furniture piece unfortunately no longer looks or feels like the beautiful timber that we began with. It feels like plastic, because it is! I guess this is personal preference, but I believe that if you spend so much time woodworking on a beautiful piece of recycled timber furniture, why on earth would we want it to look and feel like plastic in the end? Of course, the huge benefit of something like this is the great layer of protection it gives to your piece, which some may value more than looks and feels. One significant drawback I’ve experienced with these systems, is that when moisture eventually gets underneath your layers, the entire coating will begin to bubble and this not only looks awful, but often calls for a complete strip back and recoat. It is also quite tricky and a skill rich process to get a smooth and shiny finish if you are lacking in experience with these systems.

The next product I want to discuss, before giving youmy procedure, is that of the modern day Hardwax oils that seem to still be the trend in modern woodworking. Products like Treetek Evolution and OSMO oil Polyx give the end user the hope that a simple application of two coats of their product with a pad or a cloth will give you an ultimate finish on your piece of furniture. Yes, indeed they look good, they look great, they are a second choice of mine as they are really easy to use and the process is very time effective. However, they do not feel as good as one would hope upon touch. I have found that, having the oils and wax mixed in the same layer of application, doesn’t all for a glass like smooth and flat finish, but rather leaves inconsistencies as you glide your hand across the table or benchtop. In addition, these prodcuts are quite expensive for what they are, since they don’t actually contain the good old timeless oils used in woodworking such as Tung oil and linseed oil. They are actually made from cheap vegetables oils (Polyx Oil Original 2017.pdf (osmoaustralia.com.au), which I believe do not belong in woodworking! For something so expensive, I would expect it to be made from the highest quality oils, and not sunflower oil and soybean oil. These are highly refined and not cold pressed like a tung oil, so they will go rancid with time. But perhaps the hope is that the wax will stop it from going rancid. I’m not sure, but I’ve decided to stay away, unless I am asked by a client to use them.

Okay, so now that all that is said, let’s talk about a great finishing process, that will look and feel great, give you a good protection for your piece, and save you money! The product combination I use consists of either Linseed oil or Tung oil, followed by a carnauba Hardwax. These two products are cost effective, and available at most hardware stores or simply on Ebay and Amazon online. However, the process is everything. Beginning with the pure fact that no finish will look any good if your surface isn’t already flat and sanded correctly. I will go into this with further details in my video, but for now, basically know that sanding your benchtop flat to a minimum for 240 grit and filling in all cracks and voids are essential things to do before applying any finish. Once this is done, I will then soak the timber with two coats of oil over a couple of days. Let each coat adsorb into the wood over time before reapplying. You will notice that after two coats, no more dry spots will appear on the wood, which means it has taken as much oil as it can. Also, crucial note, make sure you do coats on each side at the same time or close together, to avoid any movement from non- sealed timber. I now process to use a microfiber cloth to wipe all excess oil from the piece. Once you have reached this stage, it is now time to wet sand the oil into the tabletop and seal off any open cracks or pores to give it a glass like smoothness. To do this, you will need some wet sandpaper, also readily available at your local hardware store, usually in the painting section. With your wet sandpaper of the same grit in which you finished your dry sanding, use your orbital sander to sand the entire piece until it all feels completely smooth. I will then apply a coat of Carnauba Hardwax, either with a glove or a scratch free pad, and let it sit for about an hour or so. I will then use a lambswool or foam pad to buff the wax and polish it to a semi-gloss finish. I will typically use two coats of wax, so the first buff isn’t so crucial, but you still want to make sure that the wax is spread thinly and evenly across the surface. After applying the second coat and leaving it for 1-2 hours, I will then get the lambswool onto my variable speed polisher and polish the piece until I am happy to the consistent lustre and shine that I am looking for. And there you have it, a cheap, simple and great looking finish you can now use on any piece of furniture.

I hope this has been helpful and informative. I like to be transparent in my manufacturing process, so that you, the potentially buyer, understands the layers of work and care that go into your custom piece of furniture. I also think that with the right knowledge, more people will be willing to give woodworking a go. Even if it is simply restoring a piece of furniture you really love! Please don’t hesitate to contact me with any queries or advice. Until next time, goodbye.

Darrell Ryan,

Professional woodworker.